In the manufacturing of plastic parts such as LED lampshades and car taillights, ultrasonic welding machines can be regarded as "efficient" - they use high-frequency vibration to instantly fuse plastic, not only with fast welding speed and good sealing, but also to avoid glue pollution, making them the "secret weapon" for many factories to increase production capacity. But if used with high intensity for a long time, the welding head may experience fatigue fracture, affecting production.

Once the welding head breaks, it will lead to poor welding and an increase in product scrap rate. What's even more troublesome is that welding heads are precision components, and self replacement not only incurs high costs, but may also accelerate equipment wear and tear due to improper operation. If your RINCO ultrasonic welding machine encounters this situation, you can contact APSonic Ultrasonic for professional repair services to help you quickly resume production.

So, why does the welding head get "worn out"? There are three main reasons:

Firstly, material fatigue. The welding head is subjected to high-frequency vibration for a long time, and the internal lattice of the metal gradually deforms, just like a repeatedly bent iron wire that will eventually break;

Secondly, excessive use of strength. Some factories keep their equipment running 24 hours a day to meet the deadline, causing the welding heads to not have a "rest" and stress concentration to not be relieved;

Thirdly, maintain deficiencies. Failure to regularly inspect the surface wear of the welding head and adjust the vibration amplitude can accelerate fatigue. In addition, if the welding head design is not matched with specific workpieces (such as lampshade thickness and material), uneven stress will also shorten the service life.

The first step of APSonic ultrasonic repair service process: Customers can call or video call to describe the malfunction of RINCO ultrasonic welding equipment, and engineers will preliminarily determine the possible cause;

Step 2: Engineers bring professional tools to the site to accurately locate equipment issues;

Step three, issue a detailed testing report to clarify the problem;

Step 4: Develop a maintenance plan based on the customer's needs, and prioritize the most cost-effective solution;

Step 5: After the RINCO ultrasonic repair is completed, the engineer repeatedly debugs the equipment to ensure that its functions are restored to normal; Finally, the customer will inspect the equipment's operational status and make payment only after being satisfied.

APSonic Ultrasonic is a manufacturer dedicated to the research and manufacturing of high-end performance ultrasonic plastic welding equipment, with over a hundred scientific research patents. It is also the first domestic enterprise to master servo controlled pressure ultrasonic welding technology, with strong technical strength. Widely used in various fields such as medical equipment, electronic devices, printing consumables, plastics, non-woven fabrics, packaging, auto parts, etc., it provides a large number of stable and high-quality ultrasonic plastic welding equipment and application solutions for various industries and enterprises at home and abroad.